{"id":4341,"date":"2016-01-02T06:43:52","date_gmt":"2016-01-02T12:43:52","guid":{"rendered":"http:\/\/gunscarstech.com\/?p=4341"},"modified":"2016-01-02T06:43:52","modified_gmt":"2016-01-02T12:43:52","slug":"3d-printed-6-switch-panel-jeep-xjs","status":"publish","type":"post","link":"https:\/\/gunscarstech.com\/?p=4341","title":{"rendered":"A 3D printed 6 switch panel for Jeep XJs"},"content":{"rendered":"<p>Alternate title: What I&#8217;ve been doing instead of blogging.<\/p>\n<p>We mentioned on <a href=\"http:\/\/gunblogvarietycast.com\/episode71\/\">last week&#8217;s episode of the GunBlog VarietyCast<\/a> that I have designed a new lower switch panel for 1997-2001 Jeep Cherokees, known in JeepSpeak as the newer XJ.<\/p>\n<p>As of right now, I have\u00a0seven different models for sale in my <a href=\"https:\/\/www.shapeways.com\/shops\/gctent\">Shapeways store<\/a>.<\/p>\n<p>So here&#8217;s the story:<br \/>\nJeep sold the XJ with one of three different lower switch panels, depending on trim level and options. They all have two 12v power ports&#8211;a driver side one that is only on when the key is in ACC\/RUN, and a passenger side one that is always on.<\/p>\n<p>They came in three flavors. One with two switches and a blank that is actually solid and completely unable to be converted to hold a third OEM switch:<br \/>\n<a href=\"https:\/\/gunscarstech.com\/2016\/01\/02\/3d-printed-6-switch-panel-jeep-xjs\/2-switch\/\" rel=\"attachment wp-att-4343\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-4343\" src=\"https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/2-switch-765x1024.jpg\" alt=\"2-switch\" width=\"640\" height=\"857\" srcset=\"https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/2-switch-765x1024.jpg 765w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/2-switch-224x300.jpg 224w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/2-switch-768x1028.jpg 768w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/2-switch-1147x1536.jpg 1147w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/2-switch-1530x2048.jpg 1530w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/2-switch-scaled.jpg 1912w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/p>\n<p>One with three switches for models with factory fog lights:<br \/>\n<a href=\"https:\/\/gunscarstech.com\/2016\/01\/02\/3d-printed-6-switch-panel-jeep-xjs\/3-switch\/\" rel=\"attachment wp-att-4344\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-4344\" src=\"https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/3-switch.jpg\" alt=\"3-switch\" width=\"400\" height=\"266\" srcset=\"https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/3-switch.jpg 400w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/3-switch-300x200.jpg 300w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/a><\/p>\n<p>And a super-rare 4 switch model that came ONLY in police package models domestically, and in some European export models that also had rear fogs (which is apparently a thing in Europe):<br \/>\n<a href=\"https:\/\/gunscarstech.com\/2016\/01\/02\/3d-printed-6-switch-panel-jeep-xjs\/xj_switch_ext_idle\/\" rel=\"attachment wp-att-4345\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-4345\" src=\"https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/xj_switch_ext_idle.jpg\" alt=\"xj_switch_ext_idle\" width=\"480\" height=\"360\" srcset=\"https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/xj_switch_ext_idle.jpg 480w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/xj_switch_ext_idle-300x225.jpg 300w\" sizes=\"auto, (max-width: 480px) 100vw, 480px\" \/><\/a><\/p>\n<p>So here&#8217;s the thing, though: You CANNOT buy the 4 switch panel anymore. Jeep doesn&#8217;t make or carry them, and the parts distributors ran out years ago. They occasionally pop up on ebay for $225 or so, with no switches.<\/p>\n<p>And here&#8217;s mine, with SIX switches:<br \/>\n<a href=\"https:\/\/gunscarstech.com\/2016\/01\/02\/3d-printed-6-switch-panel-jeep-xjs\/img_5456-small\/\" rel=\"attachment wp-att-4346\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-4346\" src=\"https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5456-Small.jpg\" alt=\"IMG_5456 (Small)\" width=\"720\" height=\"480\" srcset=\"https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5456-Small.jpg 720w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5456-Small-300x200.jpg 300w\" sizes=\"auto, (max-width: 720px) 100vw, 720px\" \/><\/a><\/p>\n<p>It took about 6 months of designing, prototyping, breaking, and redesigning the panels on hobbyist-grade 3D printers (using <a href=\"http:\/\/www.makexyz.com\">makexyz.com<\/a>\u00a0as my prototype provider) before I got one that I was ready to try out on Shapeways.<\/p>\n<p>The makexyz printers&#8211;depending on who gets your design&#8211;can range from $800 to about $2500. The prints are functional, but the quality is&#8230;variable. I sent the exact same design to three different printers and got three very different results, structurally speaking.<\/p>\n<p>Shapeways uses Stratasys printers, which\u00a0<em>start<\/em> at $200,000 each, and produce much more finished products. The two on top here were makexyz prints, the bottom is the Shapeways print. Click to embiggenate.<br \/>\n<a href=\"https:\/\/gunscarstech.com\/2016\/01\/02\/3d-printed-6-switch-panel-jeep-xjs\/img_5477\/\" rel=\"attachment wp-att-4348\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-4348\" src=\"https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5477-1024x683.jpg\" alt=\"IMG_5477\" width=\"640\" height=\"427\" srcset=\"https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5477-1024x683.jpg 1024w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5477-300x200.jpg 300w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5477-768x512.jpg 768w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5477-1536x1024.jpg 1536w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5477-2048x1365.jpg 2048w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/p>\n<p style=\"text-align: left;\">Left: Shapeways, Right: makexyz<a href=\"https:\/\/gunscarstech.com\/2016\/01\/02\/3d-printed-6-switch-panel-jeep-xjs\/img_5477-small\/\" rel=\"attachment wp-att-4347\"><br \/>\n<\/a><a href=\"https:\/\/gunscarstech.com\/2016\/01\/02\/3d-printed-6-switch-panel-jeep-xjs\/img_5466\/\" rel=\"attachment wp-att-4349\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-4349\" src=\"https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5466-1024x683.jpg\" alt=\"IMG_5466\" width=\"640\" height=\"427\" srcset=\"https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5466-1024x683.jpg 1024w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5466-300x200.jpg 300w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5466-768x512.jpg 768w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5466-1536x1024.jpg 1536w, https:\/\/gunscarstech.com\/wp-content\/uploads\/2016\/01\/IMG_5466-2048x1365.jpg 2048w\" sizes=\"auto, (max-width: 640px) 100vw, 640px\" \/><\/a><\/p>\n<p style=\"text-align: left;\">Now I feel like I&#8217;ve got the design down I can make custom ones, too. I did 5 models in two hours one Sunday.<\/p>\n<p style=\"text-align: left;\">So now I have a product, available for sale, that is manufactured on-demand and shipped to your house with no interaction from me. I love living in the future!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Alternate title: What I&#8217;ve been doing instead of blogging. We mentioned on last week&#8217;s episode of the GunBlog VarietyCast that I have designed a new lower switch panel for 1997-2001 Jeep Cherokees, known in JeepSpeak as the newer XJ. As of right now, I have\u00a0seven different models for sale in my Shapeways store. So here&#8217;s [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[2,13],"tags":[],"class_list":["post-4341","post","type-post","status-publish","format-standard","hentry","category-cars","category-tech"],"_links":{"self":[{"href":"https:\/\/gunscarstech.com\/index.php?rest_route=\/wp\/v2\/posts\/4341","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/gunscarstech.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/gunscarstech.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/gunscarstech.com\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/gunscarstech.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=4341"}],"version-history":[{"count":0,"href":"https:\/\/gunscarstech.com\/index.php?rest_route=\/wp\/v2\/posts\/4341\/revisions"}],"wp:attachment":[{"href":"https:\/\/gunscarstech.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=4341"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/gunscarstech.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=4341"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/gunscarstech.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=4341"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}